Hi folks,
Hope you don't mind me jumping into the conversation with a couple thoughts.
Dhmai, I'm sure you can buy ready-make pressure sensitive mats, but you might well be able to make one yourself for much less money. From your description, it sounds like you've got a pretty thorough design for how to build one.
I haven't seen a DDR pad, but your description sounds a lot like the way many sealed push-button panels and the buttons in cheap plastic keyboards work. Most of them use either conductive plastic or metalized plastic sheets for the outside layers, and they work exactly as you discussed.
If you hunt around, you can probably get hold of similar material. Try searching for "conductive plastic" or "conductive elastomer". A trade name that you might find useful us VELOSTAT, which is 3M's name for their line of conductive plastics. You can buy it in thin sheets for around $5-$10 per square yard, although you may have to hunt around to find someone willing to sell you less than a 150 foot roll of material. (One of the cheapest small-quantity suppliers seems to be these guys:
http://www.lessemf.com/plastic.html - I hesitate to point it out since their web site also contains some totally bogus science. The product is real, even if their reason for selling it isn't. Just don't take anything they say too seriously.)
Keep in mind that even the most conductive plastic isn't nearly as conductive as a metal, so you'll probably not be able to use a large plastic pad as a switch to directly drive the input to a logic circuit.
There are some other products, like metal foil tape, aluminum coated mylar sheets, and conductive caulk that could be useful and are pretty cheap. I'd be happy to point you to suppliers if you have trouble finding them. (We use that sort of stuff all the time in our lab for keeping radio frequency interference out of experiments.)
With a bit of ingenuity, you could also find a way to make something work using more readily available materials. For example, one could stack two rectangles of upholstery foam, cut a slight recess from the surface in one to make a hollow cavity, and glue metal foil to the top and bottom wall of that cavity to make a switch which closes when stepped on, and then stiffen the top with cardboard or plastic so that one doesn't have to step right in the center of it.
You could also make something by applying metal foil or by gluing wires to the surface of rubber or plastic sheets.
Finally, here's an example of a home-made pressure sensor using conductive plastic and strips of metal, which is kind of neat even if not entirely relevant. (
http://www.pulsar.org/archive/int/timsw ... ostat.html )
Take care,
Erik