Make Your Own Piezoelectric Pickup for Acoustic Guitar

Do your background research so that you are knowledgeable about the terms, concepts, and questions, above.

Making the Pickup Note: this procedure is from a webpage by Adam Kumpf (Kumpf, date unknown).

1. The heart of the pickup is a piezo buzzer element. You can find these for just a couple dollars at your local parts store (Radio Shack). Sometimes the Piezo Buzzer packages don't have that much information on them, but you want to find things as close as possible to the information listed above in the Materials and Equipment section. In other words, they are pretty cheap so go for a good one. Also note that you do not need a fully functional buzzer device, just the piezo element.
2. A word about Piezo Elements. Piezo elements are made from two conductors separated by a layer of piezo crystals. When a voltage is applied across the crystal layer, the crystals pull on one side and push on the other. This in turn bends the metal conductor layers. When a sinusoidal signal (audio) is applied, the conductors are pushed and pulled very quickly, creating sound waves. The beauty of the Piezo element is that it also works in reverse. If sound waves push and pull on the conductors, an electrical signal is created and can be output to an amplifier or recording device. This is exactly how we will use the Piezo Buzzer element in this project. It will be attached to the inside of the guitar body, and, as the body vibrates, the sound will be turned into an electric signal by the Piezo buzzer element.
3. Now that you have the Piezo Buzzer, you need to carefully break it open and get out the piezo element. Be careful not to hurt the metal device inside. Bending the element may cause it to break or lose some of its sensitivity.
4. You are now ready to solder the device together. Strip the ends of the shielded audio cable. On one end connect the signal wire to the center of the Piezo element and the ground/shielding to the metal/brass surface of the piezo element. On the other end of the shielded wire, connect the signal wire to the signal tab on the 1/4 in audio jack and connect the shielding to the ground tab.
5. Optional: We [the original author, Adam Kumpf] have found that a small piece of medium density foam improves the performance of the pickup over a large number of frequencies. Cut a piece of foam the same size of your piezo element and about 3/8" tall. Place a large drop of hot glue on the back side of the piezo element (where the wires connect) and then press the foam on until the glue cools.
6. Your piezo pickup device should now be ready to install. You may want to make sure it is working by plugging it into an amp (with a guitar cable) and lightly tapping on it. Here is a picture of the finished device, ready for installation (Kumpf, date unknown):
   
   
   
   

7. Installing the Pickup

   Mark where the hole will be in the body of the guitar. Unless you are handy with a soldering iron and have an endpin-jack on-hand, do not place your hole in the end of the guitar. This is where the pin that holds the strap is located. There is a block of wood there and the provided jack will not work in this position. I recommend marking the hole about halfway through the curve on the end of the guitar. It is, however, up to you where you choose to put it. Be creative! You will probably want to mark the spot with pencil first, then take the tip of the drill bit and twist on the mark by hand (not in the drill) to make a small indentation in the wood, as seen in Figure 1. Endpin jacks are a stronger and more professional solution, but will also probably double the cost of this project for you.
   
   
   
   

   Figure 1. Mark the hole before drilling the guitar. Use the point of the drill bit to make an indentation in the wood (by hand) so the bit won't slip when you start drilling (Kumpf, date unknown).

8. Next we must drill the hole. This is the most difficult part of the installation process. It is in your best interest to take the tension off of the strings to get rid of forces that may be pulling on the wood. You may want to practice drilling holes on a scrap piece of wood if available to get a feel for the drill. Using a good sharp 3/8" spade bit, as seen in Figure 2, very slowly (fast drill speed, very little pressure) and carefully drill the hole in the body. Be steady and smooth or you may cause the body of the guitar to splinter around the hole.
   
   
   
   

   Figure 2. Drill the hole with light, steady pressure so as not to splinter the wood around the hole (Kumpf, date unknown).

9. Carefully clean the edges of the hole, shown in Figure 3. Take the washer and nut off of the 1/4" jack. You must now feed the jack into the guitar body and direct it towards the hole you just drilled. Depending on the size of your hand, you may need to take the strings completely off to get your hand in far enough to guide the jack towards the hole. I usually just loosen the strings, (very loose) and squeeze my hand in as far as it will go. It is almost certain that you will not be able to reach the drilled hole. This is okay. Just be patient and keep fishing for it. You may find it helpful to use something such as a paper clip or a pencil to help guide you through the hole. Once it is through, put the washer and nut back onto the jack to hold it in place. Do not overtighten the nut. Make it too loose and it will come off. Make it too tight and you will have a guitar with a crack in it. A little loose is better than too tight! If you are worried about the strength of the jack in the side of the guitar, you can easily make a sheet-metal washer for the inside of the guitar to help support it.
   
   
   
   

   Figure 3. This photo shows the completed hole, after clean-up (Kumpf, date unknown).

10. You are now going to mount the piezo element. This step is a very important part if you want your guitar to have a nice sound. Be careful with the element. Piezo pickups can be broken if you bend them. Although it may seem odd, your pickup will produce a much better sound if you mount it hanging off of the guitar, 50-50. In other words, half of the element (brass side) is taped to the bridge (or a brace), and the other half is hanging out in mid-air. The best place to mount the piezo element is on the back side of the bridge. (the side towards the endpin) To apply the pickup, take a piece of double-stick tape, just enough to cover half of the element, and place it on the element. You may also want to use hot glue once you have found the best place on the guitar, as this improves the 0.4k–1.0 kHz range of the pickup. A lot of people also use a sticky-putty, available at a local office supply store. The half of the pickup with tape (or glue or putty) will be the part that sticks to wood on the inside of the guitar (see Figure 4). The other half will be hanging off. Try to keep the adhesive (tape/hot glue/putty) as thin as possible as this will help overall performance. It is also important to note that the placement of the piezo element can also be used to boost frequencies from 0.25–3.0 kHz depending on how much of the device hangs in mid-air. Play around with different placements if you want your guitar to have a unique sound. Typically, the closer the pickup is to the bridge, the warmer the sound.
    
    
    

    The piezo element is mounted inside the guitar under the bridge. The wire is taped to the topside of the guitar while the pickup is taped to the underside of the bridge.

    
    

    Figure 4. Mount the piezo element to the underside of the bridge, inside the guitar. You may want to experiment with different mounting positions to see how they affect the sound. You may also want to try with and without medium density foam (Kumpf, date unknown).

11. The hard part of the installation is over. Now for the finishing touches. First, you must secure the loose wire that runs from the pickup to the jack so that it does not flop back-and-forth when someone you the guitar. Go in through the sound-hole and place generous pieces of masking tape to secure the wire. Next you may want to snug the nut on the jack to finalize its placement. Then tighten up the strings and plug it in! That's it. You just made your acoustic guitar into an acoustic/electric!
    
    
    
    

    Figure 5. This photo shows the completed installation of the audio jack (Kumpf, date unknown).